South Coast Van Fitouts x Mozaik
Watch how South Coast Van Fitout’s used Mozaik to scale their business to take it to the next level.
South Coast Van Fitouts started with two founders building custom vans in the front yard on the NSW South Coast. As demand for their work grew, their original, hands-on process of hand-cutting every panel and relying on one person's experience was a solid start, but it began to bottleneck the whole operation. Too much of the know-how lived in their heads, not the system, making it tough to keep the quality and speed consistent.
The challenge
As the builds got bigger, the gaps widened.
Quoting lacked visibility. They pieced together numbers from old receipts and spreadsheets, which led to undercharging and sometimes losing money.
Accuracy problems slowed them down. A basic table saw that was 3 mm out meant panels came off "like a banana". Cutting everything by hand took one to two weeks, with a full week just on the saw.
Curves and high-end cabinetry were hard to repeat. Fine details depended on the person doing the work, making it tough for the team to share or hand over jobs.
If someone was away, progress stalled. Too much lived in one head, not the system.
What they did with Mozaik
They moved to the CNC and chose Mozaik because it added structure without adding complexity.
- For custom vans, they design the entire fitout in Mozaik and send customers a 3D walkthrough before cutting a single sheet.
- For spec vans, they keep one master file and refine it every build, turning improvements into a repeatable system.
- Mozaik support helped them stretch into new details (tight scribes, curves, rattan) while also teaching them how to solve issues themselves.
- Mozaik became the backbone for both growth and craftsmanship.
South Coast Van Fitouts x Mozaik Extended
Watch this detailed walk through of South Coast Van Fitout’s processes and how they use Mozaik in their business.
The impact
Production speed
Before: 1–2 weeks cutting by hand, including a full week on the saw.
After: Drawings to cut parts in one day.
How: Mozaik produces consistent CNC-ready parts, labels, curves and details automatically.
Quality and consistency
Before: Stuck with square boxes and slow, unpredictable custom details.
After: High-end, repeatable curved interiors in every build.
How: Model once, reuse forever, refining the master file as they go.
Confidence to grow
Before: Guesswork quoting and bottlenecks made scaling risky.
After: Faster approvals, a clearer workflow the whole team can follow, and customers now travelling from interstate.
How: Standard plans, 3D visuals and consistent production removed uncertainty.
